Line equipment and constraints are modeled instead of assuming a standard machine.
Industrial intelligence for insulated panels
Every plant is different. Its intelligence should be too.
PYRIONIX connects formulation, process and real machine limits in a digital twin tailored to each plant. Simulate decisions before taking them to the line and work to reduce scrap.
Technology shaped by plant-floor experience
A digital twin for each plant
The real machine sets the limits. The model works within them.
The digital twin incorporates each line's configuration: pumps, flow and pressure ranges, mixhead, injectors, distribution, usable press length and validated operating windows. A recommendation must be feasible for that particular plant.
Open full image ↗
Open full image ↗
Operating ranges are adjusted using measurements and operational experience.
Compare recipe and process scenarios to choose better-informed trials.
Why PYRIONIX
Fewer blind trials. More data-informed decisions.
The goal is to anticipate deviations, stabilize the process and reduce scrap while retaining the technical detail of each line.
Organized recipes
Save formulations and operating conditions for reference and reuse.
Visible process
Compare line targets with values measured during production.
Clear orders
Track pending work, priorities, lengths and due dates in one plan.
Earlier risk signals
Project materials and spot possible shortages before they affect the line.
How the platform works
Four areas, one connected workflow.
PYRIONIX supports panel manufacturing from initial calculations through material forecasting.
Formulations
Set raw materials, proportions and plant conditions. Save PIR recipes for future runs.
Process
Connect the recipe to speed, thickness, density, timing and actual line measurements.
Orders
Organize quantities, lengths, priorities and due dates to see what needs to be produced.
Stock & MRP
Project consumption using orders and incoming deliveries; identify potential shortage dates.
From recipe to purchasing decision
Simulate to decide
How well could a recipe perform on this line?
PYRIONIX connects formulation, line speed, thickness, reaction times, touch position and residence. Explore scenarios and estimate whether a setup falls within the operating window before testing it in production.
- Compare targets with actual measurements.
- Residence and speed curves linked to thickness.
- Signals to review conditions that may cause defects or scrap.
Supplier-independent approach
Stabilize the process with materials from any supplier.
A plant can change chemical systems without starting from scratch. PYRIONIX lets teams enter material properties, adjust the recipe and compare results with the machine's real conditions. The technical team supports validation and line tuning.
- Editable recipes and supplier-specific raw materials.
- Blowing-factor, flow and process-window checks.
- Tuning supported by trials and plant measurements.
One platform for different teams
The information each team needs, when it matters.
Formulation affects the process; orders drive consumption; stock shapes what can be produced. PYRIONIX makes those relationships visible.
Formulation
Recipes, raw materials and calculation inputs together to prepare each run.
Production
Targets and measurements to follow line behavior.
Planning
Orders, due dates and priorities to organize pending work.
Supply
Consumption forecasts, stock and incoming deliveries to prepare replenishment.
Industrial experience
Knowledge built by making panels and tuning production lines.
PYRIONIX grew out of direct work on sandwich panel lines. We know the gap between a recipe that works on paper and one that remains stable through a full shift. We combine software, process judgment and technical support.
Formulation and chemistryRelationships among polyol, isocyanate, catalysts, blowing agents, reactivity and density.
Equipment and commissioningPumps, mixhead, injectors, pressures, distribution, double belt and cooling.
Production qualityTracking touch, gel, temperature and residence to investigate defects and reduce losses.
Beyond the recipe
An ecosystem for the full production picture.
The home screen brings together tools for operations, planning and analysis. Each plant can work with the modules it needs.
History, material selection and technical calculations.
Physical configuration, validated windows and operating parameters.
Demand, inventory, incoming materials and potential shortage dates.
Theoretical and actual consumption to examine deviations.
Record and analyze causes to guide improvements.
Dispatch tools and access according to work roles.
Modules and configuration are defined for each implementation.
PYRIONIX connects every stage of manufacturing.
A connected view for teams that need to understand the line and plan what comes next.